Tag: transformers - page 8

Scheduled Electrical Equipment Maintenance Benefits Industrial Manufacturers

Posted on by Creative Programs and Systems

In manufacturing each and every department holds significant value to the company as a whole.  Some may say two in particular hold more: human resource and machinery.  In manufacturing machines are used to meet your supply and demand.  In order to ensure maximum productivity these machines must be taken care of and maintained.

Machine maintenance helps to ensure that each unit is kept in working condition.  It creates a system where machines are regularly cared for, inspected and documented.  The documentation on the machinery is then analyzed and adjustments to the machines maintenance plans can be made to ensure maximum machine efficiency.

If a company finds that after thirty operating hours a certain fuse on the machine regularly they will adjust the maintenance plan to account for this. The plan will be adjusted to change the fuse out after twenty nine operating hours to prevent the downtime that occurs when a fuse unexpectedly fails.

Machine maintenance also includes preventative maintenance which helps to keep the machines running efficiently.  This allows manufacturing plants to keep machines functioning properly at all times rather than attending to issues when they arise.  Waiting until a unit fails to perform normal upkeep leads to a lack of productivity and increased costs.  Emergency repairs as well as employee downtime are two major causes of going over projected company budgets.

Manufacturing Plant Maintenance Schedule Benefits

  • Regular maintenance to machines increases efficiency, speed and performance of the productivity of both the machine as well as the machines operator.
  • Routine care increases the life expectancy of the equipment.
  •  Standard upkeep allows machines to perform without the hassle and expense of repairing units that comes with unexpected breakdowns.
  • Decrease costs come with regular replacement of wear items.  This allows wear items to be replaced before their failure causes damage to other parts within the machine.
  • Electrical components updated regularly allow machinery to work at the best possible rate allowing work to get done economically.
  • Regular machine maintenance programs are less expensive per day then repairing or replacing manufacturing equipment.
  • Regular upkeep helps to increase employee safety as well.  A defective machine can lead to major workplace accidents.
  • Computer software offers analysis of collected data and makes recommendations on improvements to the maintenance plan.  Service can be performed in advance of known component failures.

In order to achieve maximum results from your manufacturing maintenance plan it is crucial to appoint   an industrial maintenance professional.   Their expertise in the area of maintenance is invaluable to your organization.  Investing in personnel to maintain machines is smart business as it keeps machines running properly thus leading to cost savings.  An in house machine expert works to prevent downtime as well as emergency repair expenses.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

 

 

J & P Electrical Company

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Benefits of Preventative Maintenance In Consumer, Manufacturing and Business Organizations

Posted on by Creative Programs and Systems

Consumers, manufactures and business organizations all look for ways in which they can save both time and money without taking away from the derived value.  One way these groups accomplish this is by putting in place a variety of preventative maintenance programs.  There are several methods used to put these programs in place.

A prime example of a preventative maintenance method consumers use is the replacement and testing of household fire alarms twice a year when the time changes.  This example is a very basic use of where preventative maintenance is employed with the consumer group.  Manufactures use preventative maintenance to maintain large industrial equipment.  When a break down occurs it costs the company money and time for repairs.

Maintenance helps prevent these occurrences.  Electrical equipment wear items include bus plugs, fuses, disconnects, starters and a variety of additional components.  In a business organization preventative maintenance occurs in a variety of ways as well such as computer maintenance, routinely replacing ink in printers as well as such basic tasks as regular light bulb replacements.  Depending on your organization your routine list will vary but the main goal will remain the same; to safeguard against future equipment damage resulting in downtime as well as costly repairs that occur with improper care.

Lasting Benefits of Preventative Maintenance

1)      Most preventative maintenance programs run at constituent time intervals.  This lessens the costs associated with downtime.  A sudden breakdown of equipment during peak production times is incredibly costly to manufactures and organizations alike.  This turns into higher consumer costs or loss of profit; both are undesirable and can be prevented with routine maintenance procedures in place.

2)      Efficiency increases in both equipment and personnel with preventative maintenance programs running which in turn increase profitability.

3)      Workers keep detailed records and documentation on equipment, replaced components, corrosion and areas of concern.  This allows accurate estimations of when an incident will occur so that it can be resolved before a complete failure is eminent.

4)      There is an increase in productivity and profitability with a decrease in expenses occurred with downtime, system shut down and emergency service repairs.

5)      Preventative maintenance program software is created to be monitored allowing assurance that machines are being taken care of properly and at the correct time.  Errors in maintenance are caught and resolved immediately.

There is a myth that preventive maintenance is expensive to employ and monitor.  This is far from reality.  Using logical calculations we are able to prove that these maintenance techniques are not only beneficial long term but more cost effective then maintenance preformed during equipment failure.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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Increase Your ROI On Industrial Equipment With Maintenance

Posted on by Creative Programs and Systems

In manufacturing it is important to extend the life of your equipment.  The return on investment is examined in great detail even before pieces are purchased.  The equipment alone can’t be held responsible for this feat; the people running the machines need to be responsible to perform regular, routine maintenance as well.  To ensure a proper ROI look into developing a companywide policy on the residual care of equipment.  Below are some considerations to look at as you develop a plan of action to extend the life of your equipment.

One of the first steps to take when working to improve the longevity of industrial equipment is to ensure the employees running the machines are trained properly.  If there are multiple users for certain larger pieces of equipment maintain a usage log along with a checklist of procedures to perform before, during and after the machine is used.

Make sure that all operators of equipment are set with the knowledge they need to spot issues before they arise.  Replacing electrical wear items before failure saves manufacturers thousands of dollars.  Not only do you prevent employee down time while the machine is being serviced you also prevent emergency service fees which quickly add up to triple the cost of regularly replacing electrical components that are known to wear with extended use.

Create a checklist for machines with many moving parts.  Ensure that these pieces of equipment are on a regular schedule for lubrication.  Lubricating parts that are constantly moving increases the longevity of the machine.  Create a checklist that is specific to each piece of equipment and the types of oils and grease to be used on each.  Teach users what to look for to help diagnosis problems before the problem becomes critical.  Check for residual build-up and signs of excess oil during this process as these issues can be a sign of problems before they arise.

By simply replacing electrical components as they begin to wear companies can save themselves a tremendous amount of money.  Electrical components on large equipment each have a unique life span.  Take this into consideration and replace items such as fuses, circuits, bus plugs, transformers and switchboards.  Even if the component has not failed yet replacing it before it does works to benefit the equipment.  A components failure while in use can cause more damage to the piece as a whole.  A modern example of this is refilling the gas in your cars tank before it is completely empty.  Running a car without gas causes many other components within the car to fail.  The same is true of running manufacturing equipment with failed electrical components.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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Save Money Doing Regular Equipment Maintenance

Posted on by Creative Programs and Systems

Saving money is something all companies, big or small, desire to do. If you are constantly spending money on new equipment or fixing run down equipment you are hardly being financially savvy. One way to help avoid the expense of new manufacturing equipment or the down time that comes with fixing older equipment is by performing regular maintenance. Regular preventative maintenance works to fix smaller issues as they arise before they turn into large costly repairs. Here are some things to help you get started with an equipment maintenance regimen within your company.

Keep Daily Logs of Use: This is particularly important when working in a large industrial setting where many people are working on the same machine. A daily log of the machines use and who has been using the equipment will help to pin point when and where any inadequacies are. Many software programs have been created to help with this process.

Schedule Regular Planned Maintenance: Regular maintenance is critical when working with different electrical components within industrial machines. Many components are actual wear items that are meant to have a certain life span when it comes to their usage. Items such as bus plugs, switchboards, disconnects and fuses to name a few should all be regularly checked and changed out to avoid failure. Regularly scheduling these repairs will help to avoid the down time that comes with an unexpected electrical component failure. Wear items should be changed out regularly.

Clean and Lubricate Often: To increase the lifespan of equipment and electrical components within your machinery it is important that it is properly cared for. This is as simple as taking the time to properly clean the equipment daily and applying lubrication on a regular basis to areas in need.

Perform Regular Inspections: This is an incredibly important step when it comes to maintaining equipment. Regular inspections of belts, pulleys, gears and sprockets can prevent major issues down the road. Catching a belt before it breaks is a huge feat when working with industrial equipment. Once an item such as a belt breaks the risk for greater harm to the equipment occurs. If a machine is allowed to continue to run with broken components it will cause irreversible damage.

Protect Equipment While Not In Use: When equipment is not being used for long periods of time or is put into storage, as is the case with seasonal industries, it is crucial that it is stored properly. All pieces not in use should be kept under a tight cover to prevent dust and dirt from settling into the gears. Pieces should be stored in a climate controlled environment so as to prevent humidity and moisture from settling. Before you store equipment it is ideal that the machine be properly lubricated and cleaned as well. Taking these extra precautions during the storage procedure will make use after storage more efficient.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today athttps://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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Popularity In Choosing Reconditioned Manufacturing Parts and Equipment

Posted on by Creative Programs and Systems

There are so many reasons to consider buying used reconditioned electrical equipment to replace or repair equipment within your manufacturing facility.  Feeling confident when purchasing refurbished and reconditioned electrical supplies is simple; the market demands high quality equipment and that is what you can expect out of electrical equipment that has been reconditioned.

There are many reasons why the popularity of equipment and supplies that have been reconditioned has risen.  In this article we will explain how price, availability, warranties and quality testing help to create a positive return on your investment when purchasing and using reconditioned electrical equipment over new surplus.

Price: On average a company can save anywhere from fifty to seventy five percent on the cost of electrical equipment when buying reconditioned equipment over the cost of new surplus.  Over time this savings can really add up for your company.  Why not save money where you can especially when there is very little difference between purchasing new over reconditioned electrical equipment.

Availability: The availability of reconditioned products over new is a huge benefit when it comes to making a purchase.  New inventory, equipment and replacement parts, often take a substantial amount of time to come in.  Most manufactures do not keep inventory in stock of a wide selection of new equipment. Lead times to order these products can take anywhere from a week to several months.  This is not conducive to fixing an issue right now.  Used reconditioned equipment can be in hand as fast as it takes the product to ship.  Electrical supply companies tend to stock an abundance of reconditioned electrical equipment so that when an issue arises they can ship the product directly to you minimizing additional down time for your business.

Warranty:  Another benefit of purchasing reconditioned electrical equipment is the warranty that is issued.  Reputable companies will offer a one year warranty on all reconditioned electrical supply purchases.  This is equivalent to what most manufactures offer on new surplus.

Quality: The standards when purchasing equipment that has been reconditioned is fairly stringent.  Electrical parts are fully disassembled.  From there each and every part is cleaned and thoroughly inspected.  Parts are then painted, reassembled and tested.  Products are tested to ensure that they are as close to new as possible.  Each product must meet or exceed the manufacturers UL certification.  Voltage withstands all tests from one phase to another to the ground.

When equipment is not longer manufactured you may not have a choice other than to purchase reconditioned parts.  This is something that occurs frequently as technology changes.  Components are reconditioned to ensure that your manufacturing equipment doesn’t also become obsolete when parts fail.  Equipment is an expense that most business owners don’t want to make until they have exhausted all other options.  Another major benefit in when it comes to the reconditioned electrical component market.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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The Growing Popularity Of Reconditioned Electrical Components

Posted on by Creative Programs and Systems

To many people the idea of purchasing something that is used is not something that they would normally consider.  Most people just prefer to purchase new.  The luxury of buying new isn’t always available in business.   This is especially true when discussing electrical equipment and parts.  There are many reasons that you may have to resign yourself to purchase products that are up-cycled.

One main reason that a reconditioned product may be preferable over new surplus, especially when it come to electrical supplies is price.  Reconditioned products, as will other up-cycled goods, can cost from anywhere between fifty to seventy five percent less than a new one.  In industrial applications where you are continually replacing, repairing and maintaining equipment the savings with reconditioned products can really add up.

Another reason that reconditioned surplus is so popular in industrial applications is because of the products availability.  New surplus, especially on older pieces of equipment can be difficult to locate.  If you need to replace a component time because a sensitive component to the equation a two week turn around for a new part is just not feasible.  Reconditioned parts are often in stock for even obsolete electrical equipment making downtime equivalent to shipping and installation times.

It is also important to note the varying definitions of the term reconditioned, recycled, refurbished and up-cycled.  When speaking about electrical parts and machinery, especially in manufacturing the terms reconditioned and refurbished mean that a part has been used.  Electrical surplus companies purchase these used products and recondition them to sell as “new”.   The part is brought in completely disassembled, cleaned, inspected, replaced if needed, painted, out back together and tested.  Only if the product passes the highest quality standards in testing will the product be offered for sale.  Reputable electrical companies will offer a one year warranty with sales on reconditioned electrical components. This is the same warranty that is offered on new electrical parts as well.

In other industries these words have other meanings.  Sometimes manufacturers will call a product that is overstocked and no longer being produced by the manufacturer used or reconditioned.  Sometimes a part that’s package has been damaged in shipping will be discounted or offered as refurbished even though the product itself has not been damaged and is perfect working order.  A product that has been used as a display model or comes with a cosmetic defect a product can also be marketed as reconditioned or refurbished.  This means to you as a consumer that a product of like new quality being sold as a discounted price.

Saving money where you can is important in today’s tight economy.  This not only relates to residential consumers but industrial consumers as well.  This is why, although many people prefer to buy new products and supplies many are leading to reconditioned or refurbished supplies to keep their homes and businesses running.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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Reducing Electronic Waste

Posted on by Creative Programs and Systems

The environment is something that is important to each and every one of us.  In commercial settings, electronic waste is abundant.  Reducing this waste is something that has become an important priority in these settings.  Professional companies handle e-waste disposal and will come in and recycle or refurbish your used electrical components and equipment.

There are several simple ways to reduce the electronic waste that is put out by our companies and create a positive impact on the environment we live in.

Maintain and Preserve Instead of Change

Newer isn’t always better.  Many times we change equipment when it is unnecessary just because a new model has been introduced not when it is actually beneficial to the needs of the company.  Yes, technology is progressing and we like to keep it up to date so that we don’t fall behind within our industries; another way to do just that is with software upgrades.  When components fail you can replace them in order to maintain older equipment.

A simple example of this can be found by looking at home appliances.  When the refrigerator stops chilling food we don’t automatically look to purchase a new one.  Most of us hire an appliance repair company to evaluate the issue and quote us the cost to replace and repair the issue.  This happens to be less expensive nine times out of ten and reduces the environmental footprint we leave behind.

Choose to Recycle

Electronic waste is more toxic than other types and harder to break down.  When you throw away electrical components, lap tops, mobile phones, computers or computer parts you are negatively affecting the environment. Think about the amount of electronic waste that you alone create and multiple that over and over again.  Proper e-waste disposal needs to become a priority.  Many companies will properly dispose of and recycle electronic waste.  Most offer services where they will pick up the old hardware so that you don’t even have to be bothered at all.

Purchase Refurbished, Reconditioned or Repurposed Equipment

When a product is refurbished it means it has been taken back by the manufacturer and the defect has been repaired and rigorously tested.  Then they are sold at a discounted price because they are no longer in their original, factory package.  This doesn’t make them lower quality products.

Similarly, reconditioned products are components that have been used and repaired back to “new” to be sold again.  Reconditioned electrical components are popular within manufacturing and industry settings for their cost savings and ability to perform the same way a new product does at a steep discount.  Reconditioned components are taken apart, repaired, put back together and tested to ensure their reliability.

Repurposed equipment is taking something that once used for one project and using it for something new.  For instance, if a desk top has been used in the front office but is no longer keeping up with the demands of that department it is repurposed in an area that requires less out of it, perhaps as a machine that’s sole purpose is to create labels.  Repurposing instead of replacing is a great way to save money as well.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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Understanding Electrical Components Used In Industrial Settings

Posted on by Creative Programs and Systems

Without working every day with electrical components most people remain clueless about what the function of each individual product is.  Industrial settings are the most common situation which you would run in to needing to know about all of the different functions of electrical products.  Below you will find detailed.

Resistors

The most common component to every circuit you will come in contact with is a resistor.  A resistor is a small part that is used to create electrical resistance within the circuit.  The resistor allows a specific amount of resistance within the electronic circuit.  This element of the circuit controls the flow of current and lowers the voltage that flows through.  Without the use of resistors the electrical products that we use today would not be functional or safe.  The resistor’s qualities make it essential for the usefulness of electrical products.

Capacitors

The second most common component after the resistor is a capacitor.  The capacitor is used to store electrical charges temporarily offering a great value to the efficiency of all the products for which it is used.

When considering how a capacitor works think of it as a battery.  The difference is that a capacitor does not create electrons it only stores them.  There are a variety of capacitors including the following:

Air which is usually a capacitor used in radio tuning circuits.

Commonly used for circuits in which a timer is required, Mylar is used in clocks, an alarms or counters.

A terrific capacitor in high voltage applications is glass.

Used as a capacitor in high frequency applications such as antennas, x-rays and MRI machines is ceramic.

Diodes

A diode is a component that allows the electrical current to flow in one single direction. The device has two ends known as anode and cathode.  The diode only works when the current flows through and the positive voltage is utilized.

Transistors

Transistors are used to control the electrical voltage.  They help electricity flow between the two ends and allow electrical devices to keep functioning properly.  Transistors are popular with people as it is incredibly useful when needing to control the electrical voltage that is being sent.

Several electronic components work together in the creation of electronic boards including capacitors, resistors, diodes and transistors.  Other integrated boards use these components as well.  It is crucial that detailed information is gone through before reaching out to distributors.  Without digging through individual details of each component and understanding the value of each sector on its own as well as when used together you would find yourself with so many wholesale electronic component distributors.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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Save Money With Reconditioned Electrical Components

Posted on by Creative Programs and Systems

All business owners are looking to cut costs while maintaining or improving service.  This is the battle of all businesses big or small.  The less you spend the more you profit and with profits come the ability to grow.  One way that businesses attempt to cut costs is in purchasing electrical components for their operations.  Reconditioned circuit breakers, transformers, bus ducts and plugs are just a few of the components that can be utilized to save money.

One of the things to look for when choosing an electrical company to purchase from is finding a company that works with not only reconditioned but new, used and obsolete components.  It is crucial to be able to find replacement parts for the equipment in your plant when they are needed.   Having to wait to locate components means down time for the machines that keep your manufacturing facility running which in turn means a loss of money for your business.

When purchasing reconditioned or refurbished electrical products such as circuit breakers it is important that they have been properly tested.  Only do business with suppliers who sell quality reconditioned electrical distribution products.  They should operate under strict quality guidelines.

Reconditioned products should be completely disassembled with each piece being meticulously cleaned and inspected.  Refurbished products should then painted, reassembled and tested to ensure that they meet or exceed manufacturing UL standards.  It is also important to find a company willing to stand behind their new, used and reconditioned products with at least a one year warranty in place.

When possible, before you purchase the industrial electrical component your business needs to replace talk to a customer service representative.  With their assistance you will be able to find out a great deal about the reconditioning process their products have to go through before being sold.

It is important that the company you choose to work with is a supplier of a wide variety of electrical products.  Find a company that works with all of the major manufacturers.  This will make it easier on you when looking for replacement parts for more than one piece of equipment.

One stop shopping for new, used and obsolete electrical components is crucial.  When one piece of equipment is down it affects the entire manufacturing flow.  Having one place to go that can meet all of your needs for bus plugs, ducts, transformers, circuit breakers and more can mean all the difference in getting you back up and running fast.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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Understanding Electrical Components

Posted on by Creative Programs and Systems

Electrical equipment is a broad phrase used in the industry.  The phrase is used to define machines that gain power from electricity.   An entire set is created from a power switch, many various electrical components and an enclosure.  Small parts such as switchboards, distribution boards and circuit breakers all work together to run each piece of electrical equipment.  When we better understand the component used to create various electrical elements within our home or business we are better able to protect them.

Anything that requires electricity to run has the potential to burn out at any time.  No one can guarantee that an electrical machines run time. The longevity of your equipment is dependent on the components that are working together to run your machine.    One thing that can help to increase the life expectancy of electrical equipment is to install it properly.  The directions that are sent with the product from a residential stove to a commercial fabricator are sent to protect your purchase.  Improper installation is the number one cause for electrical equipment failure.

If issues arise with one piece of equipment in particular be sure that you not only look at the piece of equipment to find fault but also the electrical circuit in which the piece is a part of.  It is possible that nothing in fact is wrong with the machine itself but in the circuit in which it is plugged.  This is a serious issue both in commercial and residential applications.  When the wiring is not appropriate for the equipment potential hazards become a viable threat such as electrical fires.

Often times when a piece of equipment fails abruptly there is a simple explanation.  Blown fuses from overloaded circuits tend to be a fairly common cause of equipment failure.  Check the circuit breaker to see if this may be the reason for your issues.  If the circuit breaker is not blown check to see if the equipment you are using as fuses that are directly installed to help with the internal circuit of the product.  The simplest examples of internal fuses within electrical circuits are seen in automobiles or even Christmas lights.  The product contains fuses for the protection of the internal circuit as well as the residential or commercial circuit that runs the electricity for the entire building.

With proper installation understanding circuit breakers there is a good chance the next time a piece of equipment fails you will be able to troubleshoot it on your own without having to call in help.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

J & P Electrical Company

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