Tag: plant cleanout

Having an uninterrupted supply of electricity for customers is the main goal of a power generation industry to allow them to meet their demands. It can be very costly for a company to have any unplanned downtime due to any equipment failures. This is a fact when looking at bus duct systems since they effectively transfer power to switchgear and other loads. To prevent avoidable downtimes from occurring it is imperative to have preventative bus duct maintenance in place.

Neglect on Systems

Too often, critical systems like bus ducts that transmit power at industrial buildings go neglected. The reason behind this is because people are under the wrong concept that since bus duct systems do not consist of moving internal parts that they do not need regular maintenance or service. Over time, carbon and other foreign debris can build up and contaminate the bus systems that will, in turn, cause cataclysmic arcs and damage the equipment. Without proper inspection and preventative maintenance performed regularly, the equipment will have without a doubt have unexpected failures that will cause outages, can further damage equipment and increase safety risks for personnel as well. 

Preventing Failures

It is very important to have regular and systematic inspections of the bus duct systems performed. If the installation is done in unfavorable conditions, for example, high temperature/ humidity or environments with a lot of dust it is recommended these inspections are performed at a more frequent interval in these instances. The most common failures that are observed during bus duct failures can range from damaged gaskets/ bellows, grounding issues, cracked weld joints, conductor connection integrity, and even improper termination design or installation.

Installing New Bus Ducts

One factor to consider when installing a new or replacing bus duct system is to consider the ampacity requirement for your actual operating environment as opposed to just choosing one based on a standard chart’s temperature assumption. The most bus generally occupies at high-temperature areas since they are installed near the ceiling. Temperatures will continue to fluctuate while under load or no load as well, so it is important to do the research and know the limits of the equipment. Another good piece of advice is to install extra protection with service conductor bus ducts to protect the bus duct zone from fault. It may be an extra up-front cost but the savings from downtime in the future will be well worth it.

J & P Electrical Company is a full-service electricalcompany that supplies contractors, end users, and supply houses with new surplus, quality reconditioned, and obsolete electrical equipment. We offer a wide range of electrical equipment such as bus plugs, bus ducts, panelswitches, and transformers. Services include asset management, product reconditioning, and electrical products. More information can be found at https://www.jpelectricalcompany.com

If you are not an electrician or familiar with the terms used in the electric power fields, the products that make our homes and business run efficiently may be very mysterious. For some people, a bug plug sounds like its something the belongs in the automotive industry for actual busses? We are here today to get your electrical knowledge straightened out and give a inside look to what a bus plug really is and what it does.

What Is It exactly?

Bus plugs are basically what the name entails and are large industrial electric plugs that are like the ones you find in homes. However, Industrial or manufacturing plants that utilize heavy machinery require specialized power needs that is unique when compared to typical power distribution systems that are used inside residential or commercial buildings. Each bus plug is designed to connect to a specific section of bus duct or also known as busway, overhead and will then transfer electricity down to any chosen product whether it’s a lighting system or heavy equipment that needs power below. Busways were first produced in the late 1920’s for the automotive industry in Detroit and have since continued to improve and make their ways into many industrial plants to be utilized.

Why use them?

When looking at many industrial plants or buildings, many are structured in design with large open floor plans to maximize the total square footage and allow a variety of uses for the specific area. One of the major benefits of the busway and bus plug system is the flexibility of each product. With this type of installation, there is no physical hard wiring and the whole electrical system can be removed and rearranged to accommodate the building floor plan needed. As the future continues to change the machinery used, there are no concerns as to how power will be given to new equipment when things need to be moved or upgraded. Bus duct systems are a very efficient solution to get a lot of power to a big area that power distribution continues to change frequently. This is another reason why manufacturing plants need these products in order to provide large quantity of power to different areas of the building.

Proper Maintenance

Unplanned downtime can be detrimental and costly to any business and can be avoided with proper maintenance and service on products when needed. Bus ducts are extremely important in effectively providing power to switchgear and other different loads. Unfortunately, it is typical to find that critical systems that transmit power for industrial facilities are often neglected since many of people are unaware that regular maintenance and service is required even though bus ducts do not utilize moving internal parts.

J & P Electrical Company is a full-service electrical company that supplies contractors, end users, and supply houses with new surplus, quality reconditioned, and obsolete electrical equipment. We offer a wide range of electrical equipment such as bus plugs, bus ducts, panelswitches, and transformers. Services include asset management, product reconditioning, and electrical products. More information can be found at https://www.jpelectricalcompany.com

When a project is cancelled, warehouses are liquidated, or there are manufacturing overruns an electrical surplus inventory is generated.  Local surplus dealers were once the only sellers of electrical surplus inventory.  Today however, surplus equipment can be purchased through e-commerce platforms.  It is important you should proceed with caution when you come across surplus electrical component’s suppliers online; research and asking the right questions when buying online is crucial.  Below you will see how you should proceed when buying electrical surplus online.

Asking the right questions when buying surplus electrical equipment online helps you make the right purchase.  These questions should include:

• Is the equipment a product that is from the original factory?
• Will the new surplus inventory come in a sealed box?
• Are there any visible structural damage like fractures or cracks in the equipment?
• Do the products being sold contain any proof of safety and reliability?
• Are there any signs of the equipment being burned in any way?
• Has the equipment been in use, when?
• Has the product failed?  What were the circumstances of the failure?
• Do the products come with a warranty? When does the warranty expire?
• Does the equipment have a period in which it can be returned if it does not meet the required standards?

Essentials to Consider When Purchasing Surplus Electrical Equipment

Voltage Ratings Input/Output

Know the voltage rating of the surplus electrical product as well as the voltage rating of your power sources.  This will determine if the equipment is suitable for your application.  Incorrect voltage ratings risk short circuiting, arching, and electrical fires.

Continuous Current Rating

The continuous current rating will allow you to know if the device will be able to perform properly in varying environments.  This is listed as Amperes.  They represent the continuous current that can be carried when used in the temperatures it is calibrated for.

Current Rating, Short-Circuit

Short-circuit current rating, SCCR, is a current rating that defines the maximum short-circuit current the product can safely handle.  Individual SCCR components for the electrical assembly are calculated to determine the SSCR for the entire electrical panel.

Electrical Current Frequency

Pay attention to the current frequency at which equipment or breakers are designed to operate properly.  The electrical current frequency determines the highest current a device can handle operating at without issue.

Don’t compromise the quality of surplus equipment by purchasing from a less than a reputable electrical component supplier.  At J & P Electrical, we assure quality and competitive pricing.  Contact us today to discuss your needs. 

J & P Electrical Company is a full-service electrical company that supplies contractors, end users, and supply houses with new surplus, quality reconditioned, and obsolete electrical equipment. We offer a wide range of electrical equipment such as bus plugs, bus ducts, panel switches, and transformers. Services include asset management, product reconditioning, and electrical products. More information can be found at https://www.jpelectricalcompany.com

Bust ducts, known also as busways, are created from a sheet of metal with the busbar being made of copper or aluminum. Bus ducts conduct electrical currents, that is their main purpose when used in manufacturing.  Many companies manufacture bus ducts, with the most popular supplier being Square D.  Not only does Square D manufacture bus ducts, they supply a wide range of bus plugs, electrical switches, circuit breakers, and more.  Proper installation and assembly of a bus duct will save you money and prevent costly downtime. 

Proper Bus Duct Installation

In order to ensure your electrical system functions properly your bus ducts must be installed correctly.  Bus ducts are used to provide power throughout an electrical system so if there is an issue with the bus duct it can result in costly delays and downtime.  In order to avoid this, proper installation is required.

The Importance of Ampacity

The amount of electrical current that a device can withstand without being damaged is known as ampacity.  A bus ducts ampacity rating is determined by using the temperature within the operating space and referencing a standard chart for temperature assumptions.  Once the operating temperature has been determined users must consider the rise in temperature between a zero current and a full load current.  As an example, a common bus duct with copper inside often has a current rating of 2,000 amps per square inch.  The rating results in the voltage dropping as the temperature increases.

Additional Protection

Like with any installation especially electrical, location is a key aspect that needs to be considered.  For most facilities bus duct installation is downstream from transformers and upstream from the primary overcurrent device.  Whatever devices is being used to protect the transformer cannot be used to protect the bus duct from electrical fault.

Extra protection to the bus ducts is another way to decrease any potential downtime from occurring.  When downtime occurs, facilities end up paying for workers to stand around.  Adding an extra layer of protection to your bus duct will give you extra peace of mind as you will know your bus duct will properly function.   

Bus ducts that are installed outdoors should include protection from the elements.  Choose a shelter that allows water to drain vs sitting in a pool overhead.  Extra water allowed to collect can cause a short in the bus duct.  Humidity can also be an issue when bus ducts are utilized outside.  This can be prevented by using stainless steel as it inhibits corrosion.  An epoxy primer of paint can be added to the housing to prevent the oxidation of the metal.

Bus ducts can also be installed on an outside wall.  When this is the case proper flame-retardant wall fittings that are waterproof and vapor-resistant should also be used as a precaution.  Extra supports for the ducts where they enter the wall should be in place to hold the extra weight. 

The installation of bus ducts is important.  Correct installation allows a system to function properly without downtime.  Protection helps to prevent corrosion and protects from outside elements.  And using proper metals and assembly kits from the manufacturer help to ensure you are using the right materials for your bus duct assembly.

J & P Electrical Company is a full-service electricalcompany that supplies contractors, end users, and supply houses with new surplus, quality reconditioned, and obsolete electrical equipment. We offer a wide range of electrical equipment such as bus plugs, bus ducts, panelswitches, and transformers. Services include asset management, product reconditioning, and electrical products. More information can be found at https://www.jpelectricalcompany.com