Tag: panel switches - page 8

Benefits of Preventative Maintenance In Consumer, Manufacturing and Business Organizations

Consumers, manufactures and business organizations all look for ways in which they can save both time and money without taking away from the derived value.  One way these groups accomplish this is by putting in place a variety of preventative maintenance programs.  There are several methods used to put these programs in place.

A prime example of a preventative maintenance method consumers use is the replacement and testing of household fire alarms twice a year when the time changes.  This example is a very basic use of where preventative maintenance is employed with the consumer group.  Manufactures use preventative maintenance to maintain large industrial equipment.  When a break down occurs it costs the company money and time for repairs.

Maintenance helps prevent these occurrences.  Electrical equipment wear items include bus plugs, fuses, disconnects, starters and a variety of additional components.  In a business organization preventative maintenance occurs in a variety of ways as well such as computer maintenance, routinely replacing ink in printers as well as such basic tasks as regular light bulb replacements.  Depending on your organization your routine list will vary but the main goal will remain the same; to safeguard against future equipment damage resulting in downtime as well as costly repairs that occur with improper care.

Lasting Benefits of Preventative Maintenance

1)      Most preventative maintenance programs run at constituent time intervals.  This lessens the costs associated with downtime.  A sudden breakdown of equipment during peak production times is incredibly costly to manufactures and organizations alike.  This turns into higher consumer costs or loss of profit; both are undesirable and can be prevented with routine maintenance procedures in place.

2)      Efficiency increases in both equipment and personnel with preventative maintenance programs running which in turn increase profitability.

3)      Workers keep detailed records and documentation on equipment, replaced components, corrosion and areas of concern.  This allows accurate estimations of when an incident will occur so that it can be resolved before a complete failure is eminent.

4)      There is an increase in productivity and profitability with a decrease in expenses occurred with downtime, system shut down and emergency service repairs.

5)      Preventative maintenance program software is created to be monitored allowing assurance that machines are being taken care of properly and at the correct time.  Errors in maintenance are caught and resolved immediately.

There is a myth that preventive maintenance is expensive to employ and monitor.  This is far from reality.  Using logical calculations we are able to prove that these maintenance techniques are not only beneficial long term but more cost effective then maintenance preformed during equipment failure.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Increase Your ROI On Industrial Equipment With Maintenance

In manufacturing it is important to extend the life of your equipment.  The return on investment is examined in great detail even before pieces are purchased.  The equipment alone can’t be held responsible for this feat; the people running the machines need to be responsible to perform regular, routine maintenance as well.  To ensure a proper ROI look into developing a companywide policy on the residual care of equipment.  Below are some considerations to look at as you develop a plan of action to extend the life of your equipment.

One of the first steps to take when working to improve the longevity of industrial equipment is to ensure the employees running the machines are trained properly.  If there are multiple users for certain larger pieces of equipment maintain a usage log along with a checklist of procedures to perform before, during and after the machine is used.

Make sure that all operators of equipment are set with the knowledge they need to spot issues before they arise.  Replacing electrical wear items before failure saves manufacturers thousands of dollars.  Not only do you prevent employee down time while the machine is being serviced you also prevent emergency service fees which quickly add up to triple the cost of regularly replacing electrical components that are known to wear with extended use.

Create a checklist for machines with many moving parts.  Ensure that these pieces of equipment are on a regular schedule for lubrication.  Lubricating parts that are constantly moving increases the longevity of the machine.  Create a checklist that is specific to each piece of equipment and the types of oils and grease to be used on each.  Teach users what to look for to help diagnosis problems before the problem becomes critical.  Check for residual build-up and signs of excess oil during this process as these issues can be a sign of problems before they arise.

By simply replacing electrical components as they begin to wear companies can save themselves a tremendous amount of money.  Electrical components on large equipment each have a unique life span.  Take this into consideration and replace items such as fuses, circuits, bus plugs, transformers and switchboards.  Even if the component has not failed yet replacing it before it does works to benefit the equipment.  A components failure while in use can cause more damage to the piece as a whole.  A modern example of this is refilling the gas in your cars tank before it is completely empty.  Running a car without gas causes many other components within the car to fail.  The same is true of running manufacturing equipment with failed electrical components.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Save Money Doing Regular Equipment Maintenance

Saving money is something all companies, big or small, desire to do. If you are constantly spending money on new equipment or fixing run down equipment you are hardly being financially savvy. One way to help avoid the expense of new manufacturing equipment or the down time that comes with fixing older equipment is by performing regular maintenance. Regular preventative maintenance works to fix smaller issues as they arise before they turn into large costly repairs. Here are some things to help you get started with an equipment maintenance regimen within your company.

Keep Daily Logs of Use: This is particularly important when working in a large industrial setting where many people are working on the same machine. A daily log of the machines use and who has been using the equipment will help to pin point when and where any inadequacies are. Many software programs have been created to help with this process.

Schedule Regular Planned Maintenance: Regular maintenance is critical when working with different electrical components within industrial machines. Many components are actual wear items that are meant to have a certain life span when it comes to their usage. Items such as bus plugs, switchboards, disconnects and fuses to name a few should all be regularly checked and changed out to avoid failure. Regularly scheduling these repairs will help to avoid the down time that comes with an unexpected electrical component failure. Wear items should be changed out regularly.

Clean and Lubricate Often: To increase the lifespan of equipment and electrical components within your machinery it is important that it is properly cared for. This is as simple as taking the time to properly clean the equipment daily and applying lubrication on a regular basis to areas in need.

Perform Regular Inspections: This is an incredibly important step when it comes to maintaining equipment. Regular inspections of belts, pulleys, gears and sprockets can prevent major issues down the road. Catching a belt before it breaks is a huge feat when working with industrial equipment. Once an item such as a belt breaks the risk for greater harm to the equipment occurs. If a machine is allowed to continue to run with broken components it will cause irreversible damage.

Protect Equipment While Not In Use: When equipment is not being used for long periods of time or is put into storage, as is the case with seasonal industries, it is crucial that it is stored properly. All pieces not in use should be kept under a tight cover to prevent dust and dirt from settling into the gears. Pieces should be stored in a climate controlled environment so as to prevent humidity and moisture from settling. Before you store equipment it is ideal that the machine be properly lubricated and cleaned as well. Taking these extra precautions during the storage procedure will make use after storage more efficient.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today athttps://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Save Money Using Reconditioned Electrical Components

If you are looking for a real way to cut costs and save money during electrical projects consider using busway and bust ducts that are used and reconditioned.  A great advantage in using bus bars or bus ducts in electrical components is that you are able to achieve more flexible power distribution.  They are also beneficial because they are able to carry and regulate large currents of electricity.

Copper, plated aluminum and steel are the most common materials in which electrical busway and bus duct components are crafted out of.  In order to run large scale electrical equipment in several areas within an industrial setting and to remain cost effective busways, bus ducts and bus plugs are employed.  In both manufacturing and industrial settings the machines require a lot of electricity.

Normal electrical outlets do not carry enough electricity to power these large machines.  When the electrical need changes normal outlets do not cut it.  In order to manage the large supply of electricity these systems are put into place and are able to be changed in and out as needed.  If more electricity is needed, more is added.  If less is needed, it is taken away and added to another area where it will be useful.

To save money many companies turn to reconditioned or refurbished bus plugs, bus ducts and busway electrical components.  This can noticeably lessen the expense of any project.  The question that is often asked is if reconditioned electrical components are as reliable as new ones.  The answer to that is simple, yes.  Refurbished electrical components are completely repurposed so that you can enjoy the same benefits using them as you would new ones.

New products are more expensive because of the cost of the initial raw materials that are needed to create them.  To be cost effective parts are refurbished and sold at only a fraction of the cost of new products.  Repurposed electrical components are just as good as new ones.  They are also environmentally friendly and allow you to allocate funds within your electrical budget elsewhere.

No matter what you choose new or refurbished products choose a company that sells a variety of electrical components to choose from.  Whether you need to repair a new or obsolete piece of equipment they should have what you need in stock.  The last thing you need is downtime when you are trying to run a business.  Consider using refurbished bus ducts, bus plugs and busway electrical components when you are in the midst of a new project or need replacement parts to keep your company running smoothly.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Understanding Electrical Components Used In Industrial Settings

Without working every day with electrical components most people remain clueless about what the function of each individual product is.  Industrial settings are the most common situation which you would run in to needing to know about all of the different functions of electrical products.  Below you will find detailed.

Resistors

The most common component to every circuit you will come in contact with is a resistor.  A resistor is a small part that is used to create electrical resistance within the circuit.  The resistor allows a specific amount of resistance within the electronic circuit.  This element of the circuit controls the flow of current and lowers the voltage that flows through.  Without the use of resistors the electrical products that we use today would not be functional or safe.  The resistor’s qualities make it essential for the usefulness of electrical products.

Capacitors

The second most common component after the resistor is a capacitor.  The capacitor is used to store electrical charges temporarily offering a great value to the efficiency of all the products for which it is used.

When considering how a capacitor works think of it as a battery.  The difference is that a capacitor does not create electrons it only stores them.  There are a variety of capacitors including the following:

Air which is usually a capacitor used in radio tuning circuits.

Commonly used for circuits in which a timer is required, Mylar is used in clocks, an alarms or counters.

A terrific capacitor in high voltage applications is glass.

Used as a capacitor in high frequency applications such as antennas, x-rays and MRI machines is ceramic.

Diodes

A diode is a component that allows the electrical current to flow in one single direction. The device has two ends known as anode and cathode.  The diode only works when the current flows through and the positive voltage is utilized.

Transistors

Transistors are used to control the electrical voltage.  They help electricity flow between the two ends and allow electrical devices to keep functioning properly.  Transistors are popular with people as it is incredibly useful when needing to control the electrical voltage that is being sent.

Several electronic components work together in the creation of electronic boards including capacitors, resistors, diodes and transistors.  Other integrated boards use these components as well.  It is crucial that detailed information is gone through before reaching out to distributors.  Without digging through individual details of each component and understanding the value of each sector on its own as well as when used together you would find yourself with so many wholesale electronic component distributors.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Understanding Panel Switches and Panel Boards

Electrical components are a part of our everyday lives in both residential and commercial use.  The problem is that most of us don’t understand the basic concepts that are used within the industry.  This leads to inefficiency and delay when an electrical system fails and is in need of repair.  Having a basic understanding of the various electrical components that are used in everyday life will help in cases of a system failure.  The more you know the easier it will be to help come to a resolution to get the system restored.

One component that is often ignored is the panel board even though they are used throughout in providing electricity in residential, commercial and industrial facilities.  Without the panel board, often referred to as the power distribution panel, electrical power could not safely be distributed through the facility be it your home or business.

In residential use the power we receive is purchased from a local utility company and is processed into our homes through a meter device located on the outside of our homes.  The power enters the system and is distributed from there to various circuit systems throughout the home.  This is how electrical power is distributed to various parts of the house to power electrical outlets, lights and appliances that are located throughout the house.

In commercial and industrial settings the power distribution is a bit more complex.  The system is complex and consists of a device to measure power consumption, disconnects, switching devices, conductors and transformers.  The power is then distributed through various switchboards, transformers and panel boards.  A distribution system that is solid and works well is something that doesn’t just happened it is planned out and carefully put together.  The distribution center must be engineered carefully in order to safely and adequately provide electrical services to the current electrical load and possible expansion.

A panel board is a single panel or group of panel units that forms a single unit of bus plugs, switches and over current devices.  They are used to control light, heat or power circuits.  They are often placed in a cabinet or a cutout box and can be mounted in or against a wall.  The panel board is only accessible from the front.

Electrical components such as transformers, switches, breaker panels, panel boards and more are a part of our everyday lives.  They are hidden and as long as we are receiving uninterrupted supplies of electricity we aren’t concerned with how it is occurring.  This is incredibly naive though because we know that any system with multiple components will eventually break down and need to be replaced.  With a little bit of knowledge of electrical components and electrical systems you will be well on your way to understanding what part of the puzzle has broken down.  This will help you narrow down what needs to be replaced within the system to fix the issue.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

 

Save Money With Reconditioned Electrical Components

All business owners are looking to cut costs while maintaining or improving service.  This is the battle of all businesses big or small.  The less you spend the more you profit and with profits come the ability to grow.  One way that businesses attempt to cut costs is in purchasing electrical components for their operations.  Reconditioned circuit breakers, transformers, bus ducts and plugs are just a few of the components that can be utilized to save money.

One of the things to look for when choosing an electrical company to purchase from is finding a company that works with not only reconditioned but new, used and obsolete components.  It is crucial to be able to find replacement parts for the equipment in your plant when they are needed.   Having to wait to locate components means down time for the machines that keep your manufacturing facility running which in turn means a loss of money for your business.

When purchasing reconditioned or refurbished electrical products such as circuit breakers it is important that they have been properly tested.  Only do business with suppliers who sell quality reconditioned electrical distribution products.  They should operate under strict quality guidelines.

Reconditioned products should be completely disassembled with each piece being meticulously cleaned and inspected.  Refurbished products should then painted, reassembled and tested to ensure that they meet or exceed manufacturing UL standards.  It is also important to find a company willing to stand behind their new, used and reconditioned products with at least a one year warranty in place.

When possible, before you purchase the industrial electrical component your business needs to replace talk to a customer service representative.  With their assistance you will be able to find out a great deal about the reconditioning process their products have to go through before being sold.

It is important that the company you choose to work with is a supplier of a wide variety of electrical products.  Find a company that works with all of the major manufacturers.  This will make it easier on you when looking for replacement parts for more than one piece of equipment.

One stop shopping for new, used and obsolete electrical components is crucial.  When one piece of equipment is down it affects the entire manufacturing flow.  Having one place to go that can meet all of your needs for bus plugs, ducts, transformers, circuit breakers and more can mean all the difference in getting you back up and running fast.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Understanding Electrical Components

Electrical equipment is a broad phrase used in the industry.  The phrase is used to define machines that gain power from electricity.   An entire set is created from a power switch, many various electrical components and an enclosure.  Small parts such as switchboards, distribution boards and circuit breakers all work together to run each piece of electrical equipment.  When we better understand the component used to create various electrical elements within our home or business we are better able to protect them.

Anything that requires electricity to run has the potential to burn out at any time.  No one can guarantee that an electrical machines run time. The longevity of your equipment is dependent on the components that are working together to run your machine.    One thing that can help to increase the life expectancy of electrical equipment is to install it properly.  The directions that are sent with the product from a residential stove to a commercial fabricator are sent to protect your purchase.  Improper installation is the number one cause for electrical equipment failure.

If issues arise with one piece of equipment in particular be sure that you not only look at the piece of equipment to find fault but also the electrical circuit in which the piece is a part of.  It is possible that nothing in fact is wrong with the machine itself but in the circuit in which it is plugged.  This is a serious issue both in commercial and residential applications.  When the wiring is not appropriate for the equipment potential hazards become a viable threat such as electrical fires.

Often times when a piece of equipment fails abruptly there is a simple explanation.  Blown fuses from overloaded circuits tend to be a fairly common cause of equipment failure.  Check the circuit breaker to see if this may be the reason for your issues.  If the circuit breaker is not blown check to see if the equipment you are using as fuses that are directly installed to help with the internal circuit of the product.  The simplest examples of internal fuses within electrical circuits are seen in automobiles or even Christmas lights.  The product contains fuses for the protection of the internal circuit as well as the residential or commercial circuit that runs the electricity for the entire building.

With proper installation understanding circuit breakers there is a good chance the next time a piece of equipment fails you will be able to troubleshoot it on your own without having to call in help.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Understanding Bus Ducts and Bus Plugs

When it comes to electrical equipment many of us non-electricians have no idea what a product is or what it does for us.  Electrical components are a mystery.  The mystery doesn’t ever come into question until an issue within the power system occurs and we non-electricians are left scrambling over what needs to be done.  That is why we have decided over the next few months to give a brief overview into all the different areas within the electrical equipment industry, starting today with bus plug and duct systems.

In order to understand the basic purpose of bus plug and duct systems you need to know about how power can be delivered.  In most buildings we are familiar with such as most commercial and residential settings power is sent through hard wires within the walls of the building.  We gain access to the electricity through power outlets.  It is pretty simple concept to understand.

This is not so true when looking at the electrical distribution needed within a manufacturing plant or other industrial settings.  In facilities that operate with an open floor plan you will have a variety of machines throughout the building.  Many times the machines need to be able to move to other areas within the facility to allow for other pieces of machinery to be used.  Take for instance a fabricating plant.  The same space on the floor will be used for a variety of tasks that need to be accomplished with a piece.

For power to be run to different areas of the facility while being able to accommodate different sized pieces of equipment bus duct and plugs are used. This allows the most freedom with plant layout and alleviates the need for stationary power supplies.  In order to achieve power throughout the open floor plan ducts are installed throughout the facilities ceiling area.

Bus ducts can be ran wherever power is needed and are simple enough to add to if needed in the future.  The power is transferred from the bus duct using a giant industrial electrical plug called a bus plug.  Each bus plug connects to the overhead bus duct feeding electricity where it is needed.  Bus duct and plug systems can be used for anything from overhead lighting to heavy machinery.

This system allows for flexibility in manufacturing.  It allows large industrial plants the ability to change the amount of power, electricity, to different areas within a large open space.  With this type of system there is no need to hard wiring so as the plant grows or equipment needs increase the power system can change and grow with the need.

That is really all there is to bus ducts and plugs.  For options in new, reconditioned or obsolete bus plugs are sure to check for an electrical equipment distributor online today.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

 

Factors When Choosing An Electrical Circuit Breaker

Every home and business has an electrical circuit breaker.  Many of us have no idea what the circuit breaker really does or how it works.  A breaker is a unit that is installed that protects your circuits from becoming overloaded essentially causing a short which could create an unsafe situation.  By design, when the breaker becomes aware of a disruption in the system it breaks the electrical current flow thus protecting the rest of the circuit.

Commercial and residential electrical circuit breakers are purchased based on a number of essential factors including the vast abundance of different designs that they are sold in.  Other factors to weigh before you buy a circuit breaker include the voltage load, the mounting style and the unit’s trip style.

Voltage Load

This is a fairly obvious feature to figure out.  Commercial and industrial settings need higher voltage circuit breakers then a residential environment.  This is because of the amount of electricity that will be flowing through the circuit.  Larger equipment requires a higher amount of electricity therefore requiring a higher voltage breaker.  It is crucial when buying or selling circuit breakers that you understand what purpose the breaker is serving.  Installing a circuit that is either too big or too small can end up being detrimental.

Low Voltage Circuit Breakers: Consider this style of breaker for most residential applications.  This circuit takes a load up to 1000 volts without issue.

Medium Voltage Circuit Breakers: Consider this style breaker for commercial office buildings or residential uses when using high voltage tools.  A home wood working shop is the perfect example of a residential environment that needs more than a low voltage circuit.  A medium voltage breaker is good for circuits between 1000 to 72,000 volts.

High Voltage Circuit Breakers:  For any use that requires more than 72,000 amps of voltage this is the breaker you need.  This is what is needed for industrial and commercial applications that use large pieces of equipment for manufacturing.

Mounting Style

The manner in which a circuit breaker is mounted is also another consideration for which purchasers choose the correct mechanism for their need.  Two main styles include fixed mounting and removable mounting.  Draw out mounted breakers are used for medium voltage breakers.  Bolt on and plug in electrical circuit breakers are also options that can be obtained from companies that sell electrical equipment and supplies.

Trip Unit Type

When you are purchasing a circuit breaker you need to also take into consideration the unit’s trip type.  There are a few main types including magnetic, thermal, thermal magnetic and magnetic hydraulic trip units.  Another consideration is the temperature operating range in which the circuit breaker operates.  You want to purchase a breaker that operates at different temperature ranges.

It is important to take into consideration all of the essentials pieces of purchasing a circuit breaker before installing one in your home or business.  The electrical component will prevent accidental electrical issues from occurring down the road.  Overworking a circuit can cause shortages that will cause fuses to continually blow. This is only one disruption that can occur if a circuit is overloaded.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.