Category: J & P Electrical Company - page 16

In manufacturing each and every department holds significant value to the company as a whole.  Some may say two in particular hold more: human resource and machinery.  In manufacturing machines are used to meet your supply and demand.  In order to ensure maximum productivity these machines must be taken care of and maintained.

Machine maintenance helps to ensure that each unit is kept in working condition.  It creates a system where machines are regularly cared for, inspected and documented.  The documentation on the machinery is then analyzed and adjustments to the machines maintenance plans can be made to ensure maximum machine efficiency.

If a company finds that after thirty operating hours a certain fuse on the machine regularly they will adjust the maintenance plan to account for this. The plan will be adjusted to change the fuse out after twenty nine operating hours to prevent the downtime that occurs when a fuse unexpectedly fails.

Machine maintenance also includes preventative maintenance which helps to keep the machines running efficiently.  This allows manufacturing plants to keep machines functioning properly at all times rather than attending to issues when they arise.  Waiting until a unit fails to perform normal upkeep leads to a lack of productivity and increased costs.  Emergency repairs as well as employee downtime are two major causes of going over projected company budgets.

Manufacturing Plant Maintenance Schedule Benefits

• Regular maintenance to machines increases efficiency, speed and performance of the productivity of both the machine as well as the machines operator.
• Routine care increases the life expectancy of the equipment.
•  Standard upkeep allows machines to perform without the hassle and expense of repairing units that comes with unexpected breakdowns.
• Decrease costs come with regular replacement of wear items.  This allows wear items to be replaced before their failure causes damage to other parts within the machine.
• Electrical components updated regularly allow machinery to work at the best possible rate allowing work to get done economically.
• Regular machine maintenance programs are less expensive per day then repairing or replacing manufacturing equipment.
• Regular upkeep helps to increase employee safety as well.  A defective machine can lead to major workplace accidents.
• Computer software offers analysis of collected data and makes recommendations on improvements to the maintenance plan.  Service can be performed in advance of known component failures.

In order to achieve maximum results from your manufacturing maintenance plan it is crucial to appoint   an industrial maintenance professional.   Their expertise in the area of maintenance is invaluable to your organization.  Investing in personnel to maintain machines is smart business as it keeps machines running properly thus leading to cost savings.  An in house machine expert works to prevent downtime as well as emergency repair expenses.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Consumers, manufactures and business organizations all look for ways in which they can save both time and money without taking away from the derived value.  One way these groups accomplish this is by putting in place a variety of preventative maintenance programs.  There are several methods used to put these programs in place.

A prime example of a preventative maintenance method consumers use is the replacement and testing of household fire alarms twice a year when the time changes.  This example is a very basic use of where preventative maintenance is employed with the consumer group.  Manufactures use preventative maintenance to maintain large industrial equipment.  When a break down occurs it costs the company money and time for repairs.

Maintenance helps prevent these occurrences.  Electrical equipment wear items include bus plugs, fuses, disconnects, starters and a variety of additional components.  In a business organization preventative maintenance occurs in a variety of ways as well such as computer maintenance, routinely replacing ink in printers as well as such basic tasks as regular light bulb replacements.  Depending on your organization your routine list will vary but the main goal will remain the same; to safeguard against future equipment damage resulting in downtime as well as costly repairs that occur with improper care.

Lasting Benefits of Preventative Maintenance

1)      Most preventative maintenance programs run at constituent time intervals.  This lessens the costs associated with downtime.  A sudden breakdown of equipment during peak production times is incredibly costly to manufactures and organizations alike.  This turns into higher consumer costs or loss of profit; both are undesirable and can be prevented with routine maintenance procedures in place.

2)      Efficiency increases in both equipment and personnel with preventative maintenance programs running which in turn increase profitability.

3)      Workers keep detailed records and documentation on equipment, replaced components, corrosion and areas of concern.  This allows accurate estimations of when an incident will occur so that it can be resolved before a complete failure is eminent.

4)      There is an increase in productivity and profitability with a decrease in expenses occurred with downtime, system shut down and emergency service repairs.

5)      Preventative maintenance program software is created to be monitored allowing assurance that machines are being taken care of properly and at the correct time.  Errors in maintenance are caught and resolved immediately.

There is a myth that preventive maintenance is expensive to employ and monitor.  This is far from reality.  Using logical calculations we are able to prove that these maintenance techniques are not only beneficial long term but more cost effective then maintenance preformed during equipment failure.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

In manufacturing it is important to extend the life of your equipment.  The return on investment is examined in great detail even before pieces are purchased.  The equipment alone can’t be held responsible for this feat; the people running the machines need to be responsible to perform regular, routine maintenance as well.  To ensure a proper ROI look into developing a companywide policy on the residual care of equipment.  Below are some considerations to look at as you develop a plan of action to extend the life of your equipment.

One of the first steps to take when working to improve the longevity of industrial equipment is to ensure the employees running the machines are trained properly.  If there are multiple users for certain larger pieces of equipment maintain a usage log along with a checklist of procedures to perform before, during and after the machine is used.

Make sure that all operators of equipment are set with the knowledge they need to spot issues before they arise.  Replacing electrical wear items before failure saves manufacturers thousands of dollars.  Not only do you prevent employee down time while the machine is being serviced you also prevent emergency service fees which quickly add up to triple the cost of regularly replacing electrical components that are known to wear with extended use.

Create a checklist for machines with many moving parts.  Ensure that these pieces of equipment are on a regular schedule for lubrication.  Lubricating parts that are constantly moving increases the longevity of the machine.  Create a checklist that is specific to each piece of equipment and the types of oils and grease to be used on each.  Teach users what to look for to help diagnosis problems before the problem becomes critical.  Check for residual build-up and signs of excess oil during this process as these issues can be a sign of problems before they arise.

By simply replacing electrical components as they begin to wear companies can save themselves a tremendous amount of money.  Electrical components on large equipment each have a unique life span.  Take this into consideration and replace items such as fuses, circuits, bus plugs, transformers and switchboards.  Even if the component has not failed yet replacing it before it does works to benefit the equipment.  A components failure while in use can cause more damage to the piece as a whole.  A modern example of this is refilling the gas in your cars tank before it is completely empty.  Running a car without gas causes many other components within the car to fail.  The same is true of running manufacturing equipment with failed electrical components.

J&P Electrical is a full service electrical equipment company.  At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today at https://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.

Saving money is something all companies, big or small, desire to do. If you are constantly spending money on new equipment or fixing run down equipment you are hardly being financially savvy. One way to help avoid the expense of new manufacturing equipment or the down time that comes with fixing older equipment is by performing regular maintenance. Regular preventative maintenance works to fix smaller issues as they arise before they turn into large costly repairs. Here are some things to help you get started with an equipment maintenance regimen within your company.

Keep Daily Logs of Use: This is particularly important when working in a large industrial setting where many people are working on the same machine. A daily log of the machines use and who has been using the equipment will help to pin point when and where any inadequacies are. Many software programs have been created to help with this process.

Schedule Regular Planned Maintenance: Regular maintenance is critical when working with different electrical components within industrial machines. Many components are actual wear items that are meant to have a certain life span when it comes to their usage. Items such as bus plugs, switchboards, disconnects and fuses to name a few should all be regularly checked and changed out to avoid failure. Regularly scheduling these repairs will help to avoid the down time that comes with an unexpected electrical component failure. Wear items should be changed out regularly.

Clean and Lubricate Often: To increase the lifespan of equipment and electrical components within your machinery it is important that it is properly cared for. This is as simple as taking the time to properly clean the equipment daily and applying lubrication on a regular basis to areas in need.

Perform Regular Inspections: This is an incredibly important step when it comes to maintaining equipment. Regular inspections of belts, pulleys, gears and sprockets can prevent major issues down the road. Catching a belt before it breaks is a huge feat when working with industrial equipment. Once an item such as a belt breaks the risk for greater harm to the equipment occurs. If a machine is allowed to continue to run with broken components it will cause irreversible damage.

Protect Equipment While Not In Use: When equipment is not being used for long periods of time or is put into storage, as is the case with seasonal industries, it is crucial that it is stored properly. All pieces not in use should be kept under a tight cover to prevent dust and dirt from settling into the gears. Pieces should be stored in a climate controlled environment so as to prevent humidity and moisture from settling. Before you store equipment it is ideal that the machine be properly lubricated and cleaned as well. Taking these extra precautions during the storage procedure will make use after storage more efficient.

J&P Electrical is a full service electrical equipment company. At J&P, we supply contractors, end users and supply houses with new surplus, quality reconditioned and obsolete electrical equipment. Contact us today athttps://jpelectricalcompany.com for all of your bus plug, circuit breaker, switchboard, fuses, disconnects and more.